Automated weighing systems sit at the heart of efficient production, ensuring every batch, part, or shipment is measured accurately while keeping lines moving. From heavy machinery to micro-electronics, manufacturers rely on scales not just to weigh, but to trigger automation, maintain quality, and protect profitability.
Arlyn Scales has been designing and manufacturing advanced weighing solutions for over 30 years. Built in the USA with factory-direct pricing, stainless steel durability, and advanced digital technology, our scales are engineered to integrate seamlessly into automated processes. Whether you’re dosing micro-ingredients, counting small components, or handling bulk materials, Arlyn provides the accuracy, connectivity, and customization that modern manufacturing demands.
Why Automation Matters in Manufacturing
Automation is no longer a competitive advantage — it’s the standard. By integrating weighing systems directly into production, manufacturers reduce labor costs, eliminate manual errors, and keep throughput consistent. Modern weighing equipment does far more than provide a number on a screen:
- Batching & Mixing – Trigger pumps, valves, or feeders automatically based on weight values.
- Filling & Dispensing – Stop flow at exact targets to avoid waste or product inconsistency.
- Quality Assurance – Flag underweight or overweight parts/packages before they move downstream.
- Data Capture & Traceability – Feed weight values into ERP, MES, or SPC systems for real-time monitoring.
For manufacturers, this means fewer stoppages, tighter process control, and the ability to scale production with confidence.
Scale Types for Manufacturing Automation
Arlyn Scales offers a wide range of weighing systems that integrate directly into automated workflows. Each type is designed with specific manufacturing environments in mind.
Compact yet durable, these scales are ideal for portioning, batching, and mid-size material handling. They’re widely used in packaging, assembly, and process control where speed and precision matter.
Built for heavy-duty performance, our floor models handle pallets, drums, and bulk loads with ease. Stainless steel load cells and low-profile platforms ensure durability and ergonomic loading, even in corrosive or washdown conditions.
Powered by patented SAW technology, these models provide up to 20x the accuracy of standard strain gage scales. They’re the choice for industries like semiconductors, pharmaceuticals, and chemicals, where micro-ingredient dosing can make or break production quality.
For facilities classified as hazardous environments, the ArlynGuard line delivers intrinsically safe operation without compromising accuracy. Available in bench, platform, cylinder, and floor configurations, they ensure compliance while keeping workers safe.
Custom Solutions
No two manufacturing systems are identical. As a factory-direct manufacturer, we can design scales with custom sizes, outputs, and enclosures to fit seamlessly into your automated processes.
Connectivity and Automation Controls
Automation depends on seamless communication between your scales and the rest of your production system. Arlyn Scales supports a full range of interfaces to keep data moving where it’s needed most.
| Connection Type | Key Benefits |
| USB | Simple plug-and-play setup for PCs or local devices. Perfect for exporting data directly into spreadsheets or ERP software. |
| Ethernet | Reliable, wired networking for remote monitoring and fast data transfer across your facility. Works with our Remote Indicator software. |
| Wi-Fi | Flexible wireless integration when scales are not near routers or workstations. Enables real-time cloud monitoring and mobile access. |
| RS-232 | Bi-directional communication with printers, PLCs, and computers. Supports label printing and customized outputs for packaging and shipping. |
| RS-485 | Long-distance connectivity (up to 4,000 ft) for linking multiple scales in a single network, ideal for large manufacturing floors. |
| Setpoint Control | Automates filling, batching, mixing, and dispensing by triggering actions at target weights—reducing manual oversight and errors. |
Industry-Specific Applications
Every manufacturing sector has unique weighing challenges, from micro-ingredient dosing in semiconductor plants to heavy-duty bulk handling in automotive and metal fabrication. Arlyn Scales provides tailored solutions for each, ensuring compliance, efficiency, and long-term reliability.
Explore solutions for your industry:
Frequently Asked Questions
What is an automated weighing system?
An automated weighing system integrates industrial scales into a manufacturing process so weight values can directly trigger actions such as batching, filling, or quality control without manual input.
How do Arlyn Scales integrate with existing automation systems?
Our scales support standard communication protocols like RS-232, RS-485, USB, Ethernet, Wi-Fi, MODBUS, PROFINET, and EtherNet/IP, making them easy to connect with PLCs, ERPs, and MES systems.
Which industries benefit most from automated weighing?
Any manufacturing sector that relies on accurate weight for safety, compliance, or efficiency. This includes semiconductors, food production, automotive, metal fabrication, chemicals, and more.
Can scales be customized for unique manufacturing processes?
Yes. As a factory-direct manufacturer, Arlyn Scales designs custom dimensions, platform configurations, and output systems to fit seamlessly into OEM machinery or proprietary workflows.
Are explosion-proof options available?
Absolutely. Our ArlynGuard line of intrinsically safe scales is FM-approved for Class I, II, and III hazardous environments, including dust-heavy or chemical processing facilities.
What is SAW Ultra Precision technology, and why is it important?
Surface Acoustic Wave (SAW) technology provides up to 20x greater accuracy than strain gauge models, making it ideal for industries like semiconductors, pharmaceuticals, and paint production where micro-ingredient accuracy is critical.
Partner with Arlyn Scales for Smarter Manufacturing
From heavy-duty floor platforms to ultra-precise SAW technology and fully automated batching systems, Arlyn Scales delivers solutions built for modern manufacturing. With rugged stainless steel load cells, advanced connectivity, and factory-direct customization, our scales don’t just measure weight, they power efficiency, safety, and profitability.
Explore our industry-specific solutions or contact our team today to configure a system tailored to your manufacturing environment.